Neo Station

OVERVIEW

What is NEO STATION?

Neo Station transforms manual assembly into smart manufacturing. For low-volume, high-mix PCB assembly that still needs manual operation, Neo Station helps operators increase efficiency and accuracy.

Projector-Guided Precision

Visual component positioning with real-time guidance and verification. The projector displays exact component placement positions directly onto the PCB, guiding operators with pinpoint accuracy while the built-in AOI system continuously verifies correct placement — combining human dexterity with machine precision for optimal THT assembly quality.

HOW IT WORKS

Three Steps to Smart THT Assembly

NEO STATION streamlines the manual assembly process into three intelligent steps — from automatic PCB recognition through visual guidance to quality verification — ensuring every component is placed correctly, every time.

PCB Recognition

Recognizes PCB assembly programming by RFID or barcode scanning, automatically loading the correct assembly process. No manual setup required — operators simply scan and start.

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Visual Guidance

Component positions are projected onto the PCB, clearly showing where each component needs to be placed. Operators follow the visual cues for precise, error-free placement.

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Quality Verification

Built-in AOI system identifies defects and verifies correct component placement. Real-time feedback ensures quality issues are caught immediately, not downstream.

ADVANCED FEATURES

Intelligent Capabilities for Every Assembly Challenge

Beyond basic guidance, NEO STATION integrates AI vision, paperless instructions, and full traceability to elevate manual THT assembly to smart manufacturing standards.

Result Verification

Built-in optical inspection (AOI) system for defect detection and continuous quality improvement. Automatically flags misplaced, missing, or incorrectly oriented components.

Hands Tracking

AI-based vision system for real-time feedback and guidance to operators. Tracks hand movements to ensure correct pick sequences and placement accuracy.

Paperless Instructions

Image and video-based assembly instructions regardless of operator skills or language. Eliminates paper manuals and reduces training time for new operators.

Best Practice Learning

Intuitive work instruction systems for new employee training. Capture and standardize best practices from experienced operators for consistent quality.

1D/2D Code Integration

Start assembly by scanning codes, linked programming auto-loaded. RFID and barcode recognition enables instant job setup without manual programming.

High Traceability

Component ID tracking and image storage for comprehensive verification. Every assembly step is recorded with timestamps and images for complete audit trails.

KEY BENEFITS

Why Choose NEO STATION?

NEO STATION delivers measurable improvements across accuracy, speed, flexibility, and quality control — turning manual THT assembly into a reliable, scalable process.

Enhanced Accuracy

Projector-guided assembly ensures precise component placement, reducing errors and rework.

Improved Efficiency

Eliminate manual alignment, improving assembly speed and overall productivity.

Maximum Flexibility

Easily reconfigurable for different products and assembly processes — ideal for high-mix production.

Quality Control

Integrated quality control ensures correct positioning throughout the assembly process.

SPECIFICATIONS

Technical Specifications

NEO STATION is designed for flexible deployment in both inline and offline configurations, supporting a wide range of PCB sizes and assembly requirements.

Specification	Value
PCB Size	Up to 500×500mm
Station Type	Inline / Offline Configurable
Material Feeder	2 Sets
AOI System	Optional Integration
Power Supply	220V AC

Feature	Detail
Recognition Method	RFID / Barcode
Guidance System	Projector-based
Vision System	AI-based Hands Tracking
Instructions	Paperless Video / Image
Data Storage	Component ID & Images